Reliability Excellence Offerings

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We drive bad actor elimination by systematically identifying equipment and components that consistently underperform, generate repeat failures, or create operational bottlenecks. We analyze failure history, maintenance data, and production impact to pinpoint chronic problem assets and implement targeted corrective actions that address true root causes, not just symptoms. By stabilizing these critical assets through design improvements, specification upgrades, maintenance strategy adjustments, or operational changes, we reduce recurring downtime, lower maintenance costs, and prevent cascading system disruptions. This proactive, data-driven approach strengthens overall plant reliability and creates a more predictable, efficient operating environment.

We provide vibration route-based data collection and advanced equipment troubleshooting to detect developing issues before they result in failure. Through structured monitoring routes and detailed analysis, we identify conditions such as imbalance, misalignment, looseness, bearing defects, resonance, and other mechanical or electrical anomalies affecting rotating equipment. Our experienced analysts interpret data trends, correlate findings with operating conditions, and deliver clear, actionable recommendations to maintenance and operations teams. Beyond routine monitoring, we support complex troubleshooting efforts to diagnose chronic or elusive problems, helping stabilize critical assets, reduce unplanned downtime, and improve overall equipment reliability.

Maintenance workflow management is the foundation of reliable and cost-effective operations. Asset Health Engineering helps organizations design, implement, and sustain structured work management processes that improve resource utilization, reduce downtime, and increase asset performance. We support everything from work identification and prioritization to planning, scheduling, CMMS optimization, job plan development, KPI tracking, and supervisor and planner training. Whether operating in a highly automated environment using SAP, Maximo, and mobile technologies, or in facilities that rely on more traditional paper-based systems, we tailor practical, scalable solutions to fit your needs. Our approach is hands-on and results-driven, ensuring your team has the structure, discipline, and clarity required to execute maintenance work efficiently and consistently. 

Asset Health Engineering develops, creates, and customizes equipment specifications that ensure assets are selected, installed, and operated to meet performance, reliability, and lifecycle expectations. We work closely with engineering, operations, and procurement teams to define clear technical requirements aligned with industry standards, site conditions, and long-term maintenance strategies. From pumps and rotating equipment to process systems and mechanical components, our specifications incorporate lessons learned from field experience, failure analysis, and reliability best practices. The result is equipment that is properly designed, properly installed, and positioned to deliver sustained performance while minimizing total cost of ownership.

We specialize in establishing, improving, and optimizing equipment maintenance strategies to ensure assets operate safely, reliably, and cost-effectively throughout their lifecycle. We evaluate existing preventive and predictive maintenance programs, identify gaps, eliminate ineffective tasks, and align strategies with equipment criticality and failure modes. Whether building a program from the ground up or refining an existing one, we integrate best practices such as RCM principles, condition-based monitoring, and data-driven PM optimization within your CMMS. Our approach focuses on reducing reactive work, improving asset availability, and delivering measurable reliability improvements while ensuring your maintenance strategy supports both operational goals and long-term capital stewardship.

Asset Health Engineering deploys, trains, and audits comprehensive lubrication programs that improve equipment reliability and extend asset life. We establish clear lubrication standards, routes, storage and handling practices, contamination control measures, and documentation processes aligned with OEM recommendations and industry best practices. Our team provides hands-on training to maintenance personnel to ensure proper application, sampling, and condition monitoring techniques are consistently executed. Through structured audits and performance tracking, we identify gaps, reinforce best practices, and drive continuous improvement — reducing premature failures, minimizing downtime, and protecting critical rotating assets.

We provide independent rotating equipment inspection services for rebuilds, refurbishments, new fabrications, and critical assemblies, serving as your Owner’s Engineering and Inspection representative. We act on your behalf to verify compliance with specifications, applicable codes and standards, quality requirements, and reliability best practices throughout the repair or manufacturing process. From vendor qualification and scope review to in-shop inspections, dimensional verification, material certification review, and final acceptance testing, we ensure equipment is built and restored correctly before it reaches your site. Our field-proven experience in pumps, gearboxes, motors, and other rotating assets protects your investment, reduces startup risk, and helps prevent repeat failures.